Three stage inline homogenizer

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Spec of Three stage inline homogenizer

Product Details:

Product Type: Three stage inline homogenizer
General Use: Liquid-Powder/Liquid-solids Homogenizing
Material: SS304, SS316
Type: Fluids Homogenization machine
Speed (rpm): 2900/1450
Power (kw): 4-132
Process capacity(m3/h): 0-110
Country of orgin: China

Product description

NEWAFLUIDS three stage inline homogenizer is a high-shear mixing and homogenizing machine designed to continuously process liquids, emulsions, suspensions, and other fluid products. Unlike batch homogenizers that process material inside a tank, an inline homogenizer is installed directly into a process pipeline.

The three-stage design provides three consecutive high-shear processing stages. As the product passes through each stage, it experiences intense hydraulic shear, turbulence, and mixing. This multi-stage process can improve dispersion, emulsification, particle-size reduction, and product uniformity.

How Does a Three Stage Inline Homogenizer Work?

Stage 1: Initial Mixing and Dispersion

The first stage breaks up large agglomerates and begins mixing different components. It is particularly useful when the incoming material contains powders, particles, or separated liquid phases.

Stage 2: High-Shear Homogenization

The second stage provides additional shear and turbulence. Droplets and particles are reduced further, helping create a more uniform dispersion or emulsion.

Stage 3: Final Homogenization

The third stage provides additional processing to achieve the desired consistency and stability. Multiple stages can be especially useful for products requiring intensive homogenization or fine dispersion.

Rotor and stators choose

The rotor and stator are the core components of an inline homogenizer. Their geometry, clearance, rotational speed, and number of stages directly affect shear intensity, particle size, droplet size, flow rate, energy consumption, and product quality.

Choosing the right rotor-stator configuration is therefore essential when selecting a three stage inline homogenizer.

Rotor and Stator Selection Checklist

Before selecting a rotor-stator system, define the following parameters:

Parameter	Information Required
Product	Liquid, emulsion, suspension, slurry, etc.
Viscosity	cP or mPa·s
Flow rate	m³/h or L/min
Density	kg/m³ or g/cm³
Solid content	%
Maximum particle size	mm
Target particle/droplet size	μm
Temperature	°C
Operating pressure	bar
Chemical compatibility	pH / chemical composition
Required shear	Low / medium / high
Number of stages	1 / 2 / 3+

Applications of three stage inline homogenizer

Mixed dissolution

Soluble solid or liquid and liquid are dissolved together in a molecular or colloidal state; Crystalline powder, salt, sugar, ether sulfate, abrasive, hydrocolloid, CMC thixotropk agent, rubber, synthetic resin

Dispersed suspension

Incompatible solids and liquids form smaller particle size mixtures or suspensions; Catalysts, matting agents, pigments, graphite, paints, alumina, compound
fertilizers, inks, fillers, herbicides, fungicides

Emulsification

the liquid Cream; ice cream, animal oil, vegetable oil, protein, silicone oil or light oil, mineral oil, paraffin and wax emulsion, rosin

Homogenization

Make emulsification and suspension particle size smaller and more evenly distributed; Cream, condiments, juice, jam, seasoning, cheese, fat milk， toothpaste, printing ink. enamel

Specification for the three stage inline homogenizer

The following sheet show our standard size of three stage inline homogenizer, It could also be customized according to your tank size. According to different working condition, like viscosity, power etc

Model	Power (kW)	Rotation speed (rpm)	A	B	C	D	E	L	J (DN)	K (DN)	Flow Head(m)	Capacity (m³/h)
NRL3-60	4	2900	950	200	180	100	50	308	38	32	10	0-1.5
NRL3-100	5.5	2900	1070	230	232	155	50	308	40	40	10	0-3
NRL3-120	7.5	2900	1315	245	260	170	60	308	50	50	10	0-4
NRL3-140	11	2900	1370	260	260	185	60	347	50	50	10	0-5
NRL3-165	18.5	2900	1430	300	280	220	80	363	50	50	10	0-8
NRL3-180	22	2900	1870	300	300	242	80	363	80	80	10	0-12
NRL3-185	30	2900	1980	300	350	280	90	396	100	100	10	0-18
NRL3-200	45	2900	2100	305	380	300	90	396	100	100	10	0-25
NRL3-210	55	1470	2160	305	380	310	100	413	100	100	10	0-35
NRL3-230	75	1470	2370	325	415	320	120	413	125	125	10	0-50
NRL3-245	90	1470	2480	325	415	330	120	435	125	125	10	0-75
NRL3-260	110	1470	2595	325	415	340	130	435	125	125	10	0-90
NRL3-275	132	1470	2615	340	415	350	130	466	125	125	10	0-110

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To request more information about a particular homogenizer and application, or to request a quote, fill out our request form by Click”GET A QUOTE”. If you have any questions, don’t hestitate to email us at sales@newafluids.com.