20-100L/H Lab Scale High Pressure Homogenizer

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20-100L/H Lab Scale High-Pressure Homogenizer

20-100L/H Lab Scale High Pressure Homogenizer

Product Details:

  • Product Type:                Lab Scale High pressure Homogenizer 
  • General Use:                 Laboratory
  • Material:                        Stainless Steel
  • Type:                                Fluids Homogenization machine
  • Max Pressure (Mpa):        40
  • Rated Pressure (Mpa):       25
  • Rated Flow quantity(L/h):    20-100L
  • Viscosity of Material (Pa.S):  ≤0.2
  • Overall Dimension (mm):     730×510×500
  • Country of orgin:                    China

Product Description

In laboratory and pilot-scale operations—from pharmaceutical R&D to food and cosmetic formulation—precision, consistency, and scalability are critical. The 20-100L/H lab scale high pressure homogenizer has become an indispensable tool for researchers and manufacturers, offering the perfect balance of small-batch processing capacity and high-pressure performance. 

Key Features

  • CIP (Clean-In-Place) hygienic design
  •  Two-stage homogenization with ceramic homogenizing valve
  • Handwheel adjustment for two-stage homogenization pressure
  • Stellite alloy ball valve with reversible tungsten carbide seat
  • High-pressure plunger seal, PVDF/EPDM material, maximum operating temperature 105°C
  • Ceramic plunger
  • Homogenization chamber equipped with a digital pressure gauge and overpressure alarm
  • Stainless steel feed hopper
  • EPDM material packing in contact with materials, maximum operating temperature 105°C
  •  Internal wiring and complete lubrication system
  • CE marked, with a polished stainless steel casing

Key Pain Points Solved by Lab Scale High Pressure Homogenizers

Researchers and pilot facilities face unique challenges that standard homogenizers struggle to address—challenges the 20-100L/H lab scale high pressure homogenizer model solves effectively:
  • Scalability Gap: Smaller lab homogenizers (≤10L/H) often produce results that don’t translate to industrial scale. The 20-100L/H range mimics industrial processes, ensuring R&D findings can be seamlessly scaled up to full production without costly rework.
  • Batch Consistency: Lab and pilot work requires consistent results across batches. Lab Scale High-pressure homogenizer ensures uniform particle size distribution, emulsification, and cell disruption—critical for reliable R&D data and pilot-scale product quality.
  • Space and Efficiency: Industrial homogenizers are too large for most labs, while tiny benchtop models lack the capacity for pilot runs. The 20-100L/H lab scale high pressure homogenizer is compact, energy-efficient, and designed for easy integration into standard lab setups.
  • Versatility: Labs often handle diverse materials—from pharmaceutical emulsions to food slurries and cosmetic creams. The 20-100L/H Lab scale high pressure homogenizer adapts to different viscosities and sample types, eliminating the need for multiple specialized tools.

20-100L/H Capacity: Perfect for Lab and Pilot-Scale Needs

The 20-100L/H flow rate is optimized for small-batch R&D (20-50L) and pilot-scale production (50-100L), making it ideal for testing new formulations, validating processes, and producing small quantities of product for market testing. This capacity eliminates waste from oversized batches while providing enough material for comprehensive testing—whether for stability studies, quality control, or customer samples. Many models also support continuous operation, allowing for extended pilot runs without interruptions.

Sanitary and Durable Construction

For industries like pharmaceuticals, food, and cosmetics, hygiene and compliance are non-negotiable. Most 20-100L/H lab scale high-pressure homogenizer feature food-grade, corrosion-resistant materials—such as 316L stainless steel for wetted parts and oxidation zirconium ceramic for homogenization valves—which offer superior durability compared to cemented carbide or tungsten carbide. The smooth, polished surfaces (Ra ≤ 0.8 μm) prevent product buildup and bacterial growth, while easy disassembly and CIP/SIP compatibility simplify cleaning and ensure compliance with FDA, EU, and GMP standards.
Lab Scale High-Pressure Homogenizer

How to Choose the Right 20-100L/H High Pressure Homogenizer Lab Scale

Selecting the right Lab Scale High pressure Homogenizer depends on your specific application, industry requirements, and operational needs. Here’s a step-by-step guide to help you make an informed decision:

Define Your Pressure and Capacity Needs

Assess your typical batch size (20-100L/H) and required pressure: 25Mpa is sufficient for most food and cosmetic applications, while 50-100 Mpa is ideal for pharmaceutical nano-formulations and tough cell disruption tasks. Ensure the model can adjust pressure and flow rate to accommodate different materials.

Prioritize Hygiene and Compliance

For pharmaceutical, food, or cosmetic use, choose a model with sanitary design: 316L stainless steel wetted parts, smooth surfaces, CIP/SIP compatibility, and compliance with FDA, EU, or GMP standards. This ensures product safety and regulatory compliance.

Evaluate Durability and Maintenance

Look for models with durable components, such as ceramic homogenization valves (for longer lifespan) and easy-to-replace parts. A simple, robust design will reduce maintenance costs and downtime, ensuring the homogenizer operates reliably for years.

Consider User-Friendly Features

Opt for a model with digital controls, real-time pressure/temperature monitoring, and a compact design that fits your lab space. Safety features like overpressure protection and low-noise operation are also important for lab environments.

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